Predictive quality analytics for the viscosity of water-based architectural paint manufacturing by using improved supervised machine learning and maximum dissimilarity algorithm

Faculty Engineering Year: 2025
Type of Publication: ZU Hosted Pages: 1213–1229
Authors:
Journal: Journal of Intelligent Manufacturing Springer Nature Volume: 37
Keywords : Predictive quality analytics , , viscosity , water-based architectural    
Abstract:
Viscosity is a key physical property in the production process of paint. In this research, statistical modeling was used to analyze and predict the viscosity of water-based architectural paint as part of quality control in a coating factory. In this sense, quality technicians constantly seek to improve this indicator. The Viscosity difference is modelled as a function of temperature in the ranges of 19–25 °C and 25–32 °C. Parametric polynomial regression, ANOVA analysis, residual plots, and Box-Cox transformation were used as statistical tools for data analytics and prediction. Model corrections were applied by using Cochrane–Orcutt transformation and assumptions were tested using the Kolmogorov–Smirnov statistics by Lilliefors, Breusch–Pagan, and Durbin–Watson. Improved Maximum Dissimilarity algorithm with the small group filter and representative initial set selection was used for selecting the best representative data to validate the models and three supervised machine learning methods (Random Forest, K-nearest neighbors, and Gradient-boosted trees) were employed through hyperparameter optimization, it was found that Random Forest gave the best performance. Two regression models were obtained: a second-degree polynomial model for samples with a temperature less than 25 °C and a simple linear non-parametric model one for samples at temperature greater than 25 °C. Adjusted coefficients of determination are 0.968 and 0.978, respectively. Finally, using the proposed predictive models could reduce the turnaround time by 48.5%.
   
     
 
       

Author Related Publications

  • Noha Ahmed Ali Mostafa, "OnTimeCargo: A Smart Transportation System Development in Logistics Management by a Design Thinking Approach", AIS Electronic Library (AISeL), 2016 More
  • Noha Ahmed Ali Mostafa, "A generic mathematical model to optimize production and distribution decisions in supply chains", Zagazig University, 2016 More
  • Noha Ahmed Ali Mostafa, "Solving the Heterogeneous Capacitated Vehicle Routing Problem using K-Means Clustering and Valid Inequalities", IEOM Society, 2018 More
  • Noha Ahmed Ali Mostafa, "Promoting organizational sustainability and innovation: An exploratory case study from the Egyptian chemical industry", Elsevier, 2018 More
  • Noha Ahmed Ali Mostafa, "Towards Patient -oriented Design: A Case of the Egyptian Private Outpatient Clinics", Hawaii International Conference on System Sciences, 2017 More

Department Related Publications

  • Mohamed Adel Albaz Mansour Ibrahiem Elmansy, "Fuzzy Goal Programming Approach for Multi Objective Decision Making Problems", Alexandria, Egypt, 2004 More
  • Mohammed Sameh Ali Ibrahym , "Fuzzy Goal Programming Approach for Multi Objective Decision Making Problems", Alexandria, Egypt, 2004 More
  • Yehya Ibrahim Mesalam Ali, "Fuzzy Goal Programming Approach for Multi Objective Decision Making Problems", Alexandria, Egypt, 2004 More
  • Mohamed Adel Albaz Mansour Ibrahiem Elmansy, "AN INTEGRATED APPROACH FOR MULTI-OBJECTIVE PRODUCTION AND DISTRIBUTION PLANNING IN SUPPLY CHAIN MANAGEMENT", The Egyptian Int. J. of Eng. Sci. and Technology, 2011 More
  • Yehya Ibrahim Mesalam Ali, "AN INTEGRATED APPROACH FOR MULTI-OBJECTIVE PRODUCTION AND DISTRIBUTION PLANNING IN SUPPLY CHAIN MANAGEMENT", The Egyptian Int. J. of Eng. Sci. and Technology, 2011 More
Tweet