The time period that a motorcyclist is exposed to in the event of an accident is very short, during which he is exposed to severe forces in the head area, which may lead to death. There is no escape from securing the head with a helmet that can withstand these shocks and is impenetrable. High-quality helmets rely on feeding their plastic-alumina dough with rice straw (RS) and called (RSA) that meets the ISO 8611 standard. The suggested RS weights in the dough are 3.6, 8.9, and 11.25 wt.% with sizes 2.1, 3.45, and 8.7 × 10(-2) cm, and dryness levels are among 85–91 %. The dough has been tested via a Digital Twin (DT) simulator that relies on human dexterity in mapping the helmet surface as a finite element (FEM) that is called Jidoka-DT. The mixture machine is connected to many sensors that track the values of significant parameters, such as temperature, moisture, viscosity, Reynolds number, crack resistance, and compressibility, that affect helmet manufacturing via injecting RSA composition towards mould. The FEM classified via XGboost algorithm to divide the helmet surface according to the severity of ground shock and analyses the forces via Long Short-Term Memory (LSTM) that are hybridised to meet the benefits of both. LSTM is used to determine the helmet weakness zones (WZ) and XGboost classifies product parts according to physical and mechanical property. The standard dough should have a density of between 1.16 and 1.4 . It should also have the right rupture modulus (), elasticity , and compressive strength . The OEE is increased to 89.13 %, when the quality increased up to 99.98 and performance to 89.15 %.