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A review on sustainable machining: Technological advancements, health and safety considerations, and related environmental impacts
Faculty
Engineering
Year:
2024
Type of Publication:
ZU Hosted
Pages:
Authors:
Walaa AbdelAzim Abdulaziz AbdelAal
Staff Zu Site
Abstract In Staff Site
Journal:
Results in Engineering elseiver
Volume:
Keywords :
, review , sustainable machining: Technological advancements, health
Abstract:
The evolution of advanced engineering materials and high-speed cutting techniques has emphasized the critical role of cutting fluids (CFs) in machining processes to meet sustainability requirements. Cutting fluids application offers several key benefits, including temperature reduction during cutting, decreased friction between the workpiece/chip and tool, extended tool lifespan, enhanced machining efficiency, and boosted surface finish. These positive outcomes are primarily attributed to the core functions of cutting fluid, namely lubrication, cooling, cleaning, and corrosion protection. However, they have serious disadvantages such as posing risks to ecosystems and human health as well as high disposal costs. Despite these disadvantages, ongoing research and development efforts are focused on improving the environmental sustainability, health and safety, and performance of metal cutting fluids through the use of green biodegradable oils, developing advanced recycling technologies, and the use of efficient application methods such as high-pressure cooling and minimum quantity lubrication (MQL). This review paper sheds light on sustainable machining technologies that are utilized to minimize the environmental impacts of conventional cutting fluids. Different types of CFs including their benefits and role in cutting operations are also introduced. Finally, sustainable assessment including economical, environmental, and social aspects of green machining technologies is discussed.
Author Related Publications
Walaa AbdelAzim Abdulaziz AbdelAal, "Microstructure evolution and mechanical properties of Al/Al–12%Si (multilayer processed by accumulative roll bonding (ARB", ScienceDirect, 2015
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Walaa AbdelAzim Abdulaziz AbdelAal, "Effect of surface roughness due to wire brushing on cold roll bonding of Al 1050 sheets", كلية الهندسة, 2015
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Walaa AbdelAzim Abdulaziz AbdelAal, "Grain size affecting the deformation characteristics via micro-injection upsetting", springer, 2021
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Walaa AbdelAzim Abdulaziz AbdelAal, "Synthesis and Characterization of Hybrid Fiber-Reinforced Polymer by Adding Ceramic Nanoparticles for Aeronautical Structural Applications", MDPI, 2021
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Walaa AbdelAzim Abdulaziz AbdelAal, "Metallurgical analysis of ASME SA213 T12 boiler vertical water-wall tubes failure", elsevier, 2023
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Department Related Publications
Ashraf Abdelfattah Ali Hassanein, "Hot-Pressed Electrospun PAN Nano Fibers: An Idea for Flexible Carbon Mat", Journal of Materials Processing Technology,2009; 209:4617-4620, 2009
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Mohammed Abdelmoniem Mohamed Eltaher , "Determination of neutral axis position and its effect on natural frequencies of functionally graded macro/nanobeams", www.elsevier.com/locate/compstruct, 2014
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Mohammed Abdelmoniem Mohamed Eltaher , "Coupling effects of nonlocal and surface energy on vibration analysis of nanobeams", www.elsevier.com, 2013
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Marwa Ahmed Abdelbaky Salam , "Interlaminar shear behavior of unidirectional glass fiber (U)/random glass fiber (R)/epoxy hybrid and non-hybrid composite laminates", ScienceDirect, 2012
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Marwa Ahmed Abdelbaky Salam , "Statistical analysis of monotonic mechanical properties for unidirectional glass fiber (U)/random glass fiber (R)/epoxy hybrid and non-hybrid polymeric composites", sage, 2013
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