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Strengthening aluminum matrix composite with additively manufactured 316L stainless steel lattice reinforcement: Processing methodology, mechanical performance and deformation mechanism
Faculty
Engineering
Year:
2024
Type of Publication:
ZU Hosted
Pages:
Authors:
Walaa AbdelAzim Abdulaziz AbdelAal
Staff Zu Site
Abstract In Staff Site
Journal:
Journal of Materials Research and Technology Elseiver
Volume:
Keywords :
Strengthening aluminum matrix composite with additively
Abstract:
This study investigates various processing approaches, interface characteristics, and mechanical properties of an aluminum (Al) matrix composite reinforced with additively manufactured (AM) 316L stainless-steel (SS) lattice. The AM-316L-SS lattice, boasting a 30 % infill density, was fabricated using the laser powder bed fusion technique. The Al-matrix was integrated with the AM-316L-SS reinforcement through experimentation involving pre-stirring of the molten Al under pressurized and unpressurized die-casting conditions. A well-bonded interface, with cohesive regions, was obtained in the pre-stirred structures. In contrast, regions of decohesion were displayed in cast structures without pre-stirring, leading to the presence of pores and the manifestation of imperfect bond interfaces. Compression tests conducted on the sound composite demonstrated enhanced mechanical properties, with a compressive strength of approximately 163 MPa, significantly higher than that of the pure Al-matrix (approximately 80 MPa). Localized interface cracking was initiated by stress gradients and plastic deformation, leading to microcrack propagation into the Al-matrix.
Author Related Publications
Walaa AbdelAzim Abdulaziz AbdelAal, "Microstructure evolution and mechanical properties of Al/Al–12%Si (multilayer processed by accumulative roll bonding (ARB", ScienceDirect, 2015
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Walaa AbdelAzim Abdulaziz AbdelAal, "Effect of surface roughness due to wire brushing on cold roll bonding of Al 1050 sheets", كلية الهندسة, 2015
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Walaa AbdelAzim Abdulaziz AbdelAal, "Grain size affecting the deformation characteristics via micro-injection upsetting", springer, 2021
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Walaa AbdelAzim Abdulaziz AbdelAal, "Synthesis and Characterization of Hybrid Fiber-Reinforced Polymer by Adding Ceramic Nanoparticles for Aeronautical Structural Applications", MDPI, 2021
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Walaa AbdelAzim Abdulaziz AbdelAal, "Metallurgical analysis of ASME SA213 T12 boiler vertical water-wall tubes failure", elsevier, 2023
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Department Related Publications
Soliman Soliman Soliman Alieldien, "A first-order shear deformation finite element model for elastostatic analysis of laminated composite plates and the equivalent functionally graded plates", Ain Shams Engineering Journal, 2011
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Soliman Soliman Soliman Alieldien, "Size-dependent analysis of functionally graded ultra-thin films", Structural Engineering and Mechanics, Vol. 44, No. 4 (2012) 431-448, 2012
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Soliman Soliman Soliman Alieldien, "Bending Analysis of Ultra-thin Functionally Graded Mindlin Plates Incorporating Surface Energy Effects", International Journal of Mechanical Sciences, 2013
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Soliman Soliman Soliman Alieldien, "Finite element analysis of functionally graded nano-scale films", Finite Elements in Analysis and Design, 2013
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Soliman Soliman Soliman Alieldien, "Finite Element Analysis of the Deformation of Functionally Graded Plates under Thermomechanical Loads", Mathematical Problems in Engineering, 2013
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