Insights into particle dispersion and damage mechanisms in functionally graded metal matrix composites with random microstructure-based finite element model

Faculty Engineering Year: 2024
Type of Publication: ZU Hosted Pages:
Authors:
Journal: scientific reports Nature Volume: volume 14
Keywords : Insights into particle dispersion , damage mechanisms    
Abstract:
This study investigates the impact of Al2O3 particle volume fraction and distribution on the deformation and damage of particle reinforced metal matrix composites, particularly in the context of functionally graded metal matrix composites. In this study, a two dimensional nonlinear random microstructure based finite element modeling approach implemented in ABAQUS/Explicit with a Python generated script to analyze the deformation and damage mechanisms in AA6061-T6/Al2O3 composites. The plastic deformation and ductile cracking of the matrix are captured using the Gurson– Tvergaard–Needleman model, whereas particle fracture is modelled using the Johnson–Holmquist II model. Matrix particle interface decohesion is simulated using the surface based cohesive zone method. The findings reveal that functionally graded metal matrix composites exhibit higher hardness values (HRB) than traditional metal matrix composites. The results highlight the importance of functionally graded metal matrix composites. Functionally graded metal matrix composites with a Gaussian distribution and a particle volume fraction of 10% achieveHRB values comparable to particle reinforced metal matrix composites with a particle volume fraction of 20%, with only a 2% difference inHRB. Thus,HRB can be improved significantly by employing a low particle volume fraction and incorporating a Gaussian distribution across the material thickness. Furthermore, functionally graded metal matrix composites with a Gaussian distribution exhibit higherHRB values and better agreement with experimental distribution functions when compared to those with a power law distribution.
   
     
 
       

Author Related Publications

  • Shaymaa Ibrahiem Ali Mostafa Gad, "An Investigation into Metal Matrix Composites (Al/SiCp) Characteristics Processed By Equal Channel Angular Pressing (ECAP)", The Eguptian Int. Journal of Eng. Sciences & Technology, 2014 More
  • Shaymaa Ibrahiem Ali Mostafa Gad, "A random microstructure-based model to study the effect of the shape of reinforcement particles on the damage of elastoplastic particulate metal matrix composites", Department of Mechanical Design and Production Engineering, Faculty of Engineering, Zagazig University, 2021 More
  • Shaymaa Ibrahiem Ali Mostafa Gad, "Predictive Computational Model for Damage Behavior of Metal-Matrix Composites Emphasizing the Effect of Particle Size and Volume Fraction", Department of Mechanical Design and Production Engineering, Faculty of Engineering, Zagazig University, Zagazig, 2021 More
  • Shaymaa Ibrahiem Ali Mostafa Gad, "Computational damage analysis of metal matrix composites to identify optimum particle characteristics in indentation process", Elsevier, 2024 More

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