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Robust effects of In, Fe, and Co additions on microstructures, thermal, and mechanical properties of hypoeutectic Sn–Zn-based lead-free solder alloy
Faculty
Science
Year:
2023
Type of Publication:
ZU Hosted
Pages:
Authors:
Ahmed Mohamed Eltaher Abdulaal
Staff Zu Site
Abstract In Staff Site
Journal:
Journal of Materials Science: Materials in Electronics Springer
Volume:
Keywords :
Robust effects , , , , , additions on microstructures, thermal, , mechanical
Abstract:
This study examines the influence of separate and dual minor alloying additions of indium (In) and ferrous/cobalt (Fe/Co) on the microstructure, thermal, and mechanical properties of hypoeutectic Sn–7wt.% Zn lead-free solder alloy. The results showed that the addition of In resulted in significant refinement in the microstructure and formation of new intermetallic compounds (IMCs) such as In–Sn phases which capable of extensively removing the unfavorable needlelike a-Zn phase. However, the additions of Fe/Co resulted in the creation of new coarsening flower-shaped IMCs identified as Zn–Co, Fe–Sn, and Co–Sn–Zn distributed uniformly which may have a marked effect on the mechanical and thermal properties of Sn–Zn solder alloy. Thermal analysis by a differential scanning calorimeter indicates slightly reduction in the onset temperature, melting temperature, and undercooling of the Sn–7wt.% Zn by the addition of In, while the pasty range enlarged as compared to Fe/Co additions. The tensile tests indicate that the Sn-Zn-In solder alloy exhibited a superior balance of ultimate tensile strength, yield strength, Young’s modulus, and elongation of 51.5 MPa, 44.4 MPa, 22.2GPa, and 44.5%, respectively, which are better than both those of the Sn–Zn and Sn–Zn–Fe/Co solder alloys. This can be attributed to the synergistic strengthening mechanism of refinement in the microstructure and precipitation of fine secondary particles.
Author Related Publications
Ahmed Mohamed Eltaher Abdulaal, "Novel Bi-containing Sn–1.5Ag–0.7Cu lead-free solder alloy with further enhanced thermal property and strength for mobile products", Materials and Design, 2014
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Ahmed Mohamed Eltaher Abdulaal, "Development of new multicomponent Sn–Ag–Cu–Bi lead-free solders for low-cost commercial electronic assembly", Journal of Alloys and Compounds, 2014
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Ahmed Mohamed Eltaher Abdulaal, "Improved strength of Ni and Zn-doped Sn–2.0Ag–0.5Cu lead-free solder alloys under controlled processing parameters", Materials and Design, 2013
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Ahmed Mohamed Eltaher Abdulaal, "Evolution of thermal property and creep resistance of Ni and Zn-doped Sn–2.0Ag–0.5Cu lead-free solders", Materials and Design, 2013
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