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Enhancement of strength in laser-joined Al-TRIP and Si-TRIP steels: Microstructural insights and deformation analysis
Faculty
Engineering
Year:
2023
Type of Publication:
ZU Hosted
Pages:
Authors:
Walaa AbdelAzim Abdulaziz AbdelAal
Staff Zu Site
Abstract In Staff Site
Journal:
Materials Science and Engineering: A elseiver
Volume:
Keywords :
Enhancement , strength , laser-joined Al-TRIP , Si-TRIP steels:
Abstract:
This study highlights the strengthening mechanisms observed during the metal joining of high-strength grade steels (Al-TRIP and Si-TRIP) by providing a concise investigation of microstructural features, mechanical strength evaluation, and employing Finite Element Method (FEM) analysis to understand the deformation behaviour in the joint. The base metals (BMs), Al-TRIP and Si-TRIP are cold-rolled sheets with thicknesses of 0.9 mm and 1.3 mm, respectively. Al-TRIP contains 2.4 wt% Al, while Si-TRIP contains 1.5 wt% Si. The Al-/Si-TRIP joint was processed by laser welding at low energy input 24 J/mm. Electron backscattering diffraction and transmission electron microscopy extensively characterized the microstructural features in the fusion zone (FZ) and heat affected zone (HAZ) to study strengthening mechanisms induced by welding. Uniaxial tensile tests examined joint mechanical strength, while microindentation hardness (HIT) measurements evaluated mechanical response in the weld zones. The FZ showed a fully martensitic structure, while the HAZs displayed refined grains. Ultrafine-grained structures with an average size of 1 & mu;m were observed in the HAZs, resulting in higher HIT hardness values (-6.7 GPa) compared to the FZ (-6.3 GPa). Interestingly, the mechanical tensile properties of the joint were unaffected as failure occurred in the thinner Al-TRIP steel. Finite Element Method (FEM) analysis simulated the tensile testing, revealing localized plasticity in the thinner Al-TRIP and explaining the observed fracture.
Author Related Publications
Walaa AbdelAzim Abdulaziz AbdelAal, "Microstructure evolution and mechanical properties of Al/Al–12%Si (multilayer processed by accumulative roll bonding (ARB", ScienceDirect, 2015
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Walaa AbdelAzim Abdulaziz AbdelAal, "Effect of surface roughness due to wire brushing on cold roll bonding of Al 1050 sheets", كلية الهندسة, 2015
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Walaa AbdelAzim Abdulaziz AbdelAal, "Grain size affecting the deformation characteristics via micro-injection upsetting", springer, 2021
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Walaa AbdelAzim Abdulaziz AbdelAal, "Synthesis and Characterization of Hybrid Fiber-Reinforced Polymer by Adding Ceramic Nanoparticles for Aeronautical Structural Applications", MDPI, 2021
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Walaa AbdelAzim Abdulaziz AbdelAal, "Metallurgical analysis of ASME SA213 T12 boiler vertical water-wall tubes failure", elsevier, 2023
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Department Related Publications
Soliman Soliman Soliman Alieldien, "A first-order shear deformation finite element model for elastostatic analysis of laminated composite plates and the equivalent functionally graded plates", Ain Shams Engineering Journal, 2011
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Soliman Soliman Soliman Alieldien, "Size-dependent analysis of functionally graded ultra-thin films", Structural Engineering and Mechanics, Vol. 44, No. 4 (2012) 431-448, 2012
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Soliman Soliman Soliman Alieldien, "Bending Analysis of Ultra-thin Functionally Graded Mindlin Plates Incorporating Surface Energy Effects", International Journal of Mechanical Sciences, 2013
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Soliman Soliman Soliman Alieldien, "Finite element analysis of functionally graded nano-scale films", Finite Elements in Analysis and Design, 2013
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Soliman Soliman Soliman Alieldien, "Finite Element Analysis of the Deformation of Functionally Graded Plates under Thermomechanical Loads", Mathematical Problems in Engineering, 2013
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