Zagazig University Digital Repository
Home
Thesis & Publications
All Contents
Publications
Thesis
Graduation Projects
Research Area
Research Area Reports
Search by Research Area
Universities Thesis
ACADEMIC Links
ACADEMIC RESEARCH
Zagazig University Authors
Africa Research Statistics
Google Scholar
Research Gate
Researcher ID
CrossRef
Metallurgical analysis of ASME SA213 T12 boiler vertical water-wall tubes failure
Faculty
Engineering
Year:
2023
Type of Publication:
ZU Hosted
Pages:
Authors:
Walaa AbdelAzim Abdulaziz AbdelAal
Staff Zu Site
Abstract In Staff Site
Journal:
Engineering Failure Analysis elsevier
Volume:
Keywords :
Metallurgical analysis , ASME SA213 , boiler vertical
Abstract:
Low carbon steel (SA213-T12) tubes were used as vertical water-walls of a boiler in a power plant of an electrical power generation, several tubes failed after serving for only 13,140 h. The failed tubes were located near the heat source (burner) at the entrance of the hot water before it was converted into steam. A failure analysis of the broken tubes was carried out to reveal the reasons behind their premature damage. The fractured surfaces of the failed tubes were examined by nondestructive testing. The metallurgical investigation of the failed tubes was carried out via optical and scanning electron microscopy equipped with energy dispersive X-ray spectroscopy and X-ray diffraction. The metallurgical characterization revealed that the structure of the sound part of the tubes consisted of proeutectoid ferrite and pearlite phases. However, the microstructure of the bulging area exhibited a complete decomposition of the pearlite, as well as formations of voids and cementite at the grain boundaries of the ferrite. It was concluded that the failure of the pipes happened due to creep damage associated with a localized overheating in the failed regions having outer and inner scales. Certain recommendations were also presented to prevent the repetition of this type of failure mechanism.
Author Related Publications
Walaa AbdelAzim Abdulaziz AbdelAal, "Microstructure evolution and mechanical properties of Al/Al–12%Si (multilayer processed by accumulative roll bonding (ARB", ScienceDirect, 2015
More
Walaa AbdelAzim Abdulaziz AbdelAal, "Effect of surface roughness due to wire brushing on cold roll bonding of Al 1050 sheets", كلية الهندسة, 2015
More
Walaa AbdelAzim Abdulaziz AbdelAal, "Grain size affecting the deformation characteristics via micro-injection upsetting", springer, 2021
More
Walaa AbdelAzim Abdulaziz AbdelAal, "Synthesis and Characterization of Hybrid Fiber-Reinforced Polymer by Adding Ceramic Nanoparticles for Aeronautical Structural Applications", MDPI, 2021
More
Walaa AbdelAzim Abdulaziz AbdelAal, "Effects of wall thickness variation on hydrogen embrittlement susceptibility of additively manufactured 316L stainless steel with lattice Auxetic structures", MDPI, 2023
More
Department Related Publications
Ashraf Abdelfattah Ali Hassanein, "Hot-Pressed Electrospun PAN Nano Fibers: An Idea for Flexible Carbon Mat", Journal of Materials Processing Technology,2009; 209:4617-4620, 2009
More
Mohammed Abdelmoniem Mohamed Eltaher , "Determination of neutral axis position and its effect on natural frequencies of functionally graded macro/nanobeams", www.elsevier.com/locate/compstruct, 2014
More
Mohammed Abdelmoniem Mohamed Eltaher , "Coupling effects of nonlocal and surface energy on vibration analysis of nanobeams", www.elsevier.com, 2013
More
Marwa Ahmed Abdelbaky Salam , "Interlaminar shear behavior of unidirectional glass fiber (U)/random glass fiber (R)/epoxy hybrid and non-hybrid composite laminates", ScienceDirect, 2012
More
Marwa Ahmed Abdelbaky Salam , "Statistical analysis of monotonic mechanical properties for unidirectional glass fiber (U)/random glass fiber (R)/epoxy hybrid and non-hybrid polymeric composites", sage, 2013
More
جامعة المنصورة
جامعة الاسكندرية
جامعة القاهرة
جامعة سوهاج
جامعة الفيوم
جامعة بنها
جامعة دمياط
جامعة بورسعيد
جامعة حلوان
جامعة السويس
شراقوة
جامعة المنيا
جامعة دمنهور
جامعة المنوفية
جامعة أسوان
جامعة جنوب الوادى
جامعة قناة السويس
جامعة عين شمس
جامعة أسيوط
جامعة كفر الشيخ
جامعة السادات
جامعة طنطا
جامعة بنى سويف