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Cleaner and sustainable synthesis of high‑quality monoglycerides by use of enzyme technologies: techno‑economic and environmental study for monolaurin
Faculty
Agriculture
Year:
2023
Type of Publication:
ZU Hosted
Pages:
3263–3283
Authors:
Mohamed Ali Tawfik Youssef Ezzeldeen
Staff Zu Site
Abstract In Staff Site
Journal:
Clean Technologies and Environmental Policy Springer
Volume:
25
Keywords :
Cleaner , sustainable synthesis , high‑quality monoglycerides by , , enzyme
Abstract:
Currently, monoglycerides (MG) are produced using a complicated energy-intensive technology that contributes negatively toward greenhouse gas mitigation. This work suggests a cleaner and simpler one-step enzymatic production of α-monolaurin in an inert membrane reactor, where the reaction and enzyme separation are conducted simultaneously in one unit. Candida antarctica lipase (Lipozyme 435) was used to catalyze the esterification reaction between lauric acid and glycerin in a solvent-free system under mild temperatures. Response surface methodology was used to optimize the reaction conditions. The optimal conditions were a molecular sieve of 14.85% w/w, a temperature of 56.95 °C, an enzyme amount of 5.38% w/w, and a molar ratio of 4.75% w/w. The gas chromatography (GC) analysis showed that the α-monolaurin percentage was 49.5% when the enzymatic process (ENZ) was used. The conventional chemical (CHEM) and autocatalytic (AUT) esterification methods were also performed to study their proportional MG yields. The GC results showed the MG percentages of 43.9 and 41.7% for CHEM and AUT, respectively. Economic analysis was also conducted for the suggested enzymatic technique, and the findings were compared with those of the CHEM and AUT technologies. Using a plant capacity of 4950 t/year and 11% interest for the proposed ENZ process, the total capital investment of α-monolaurin production was preferably four times less than that of the CHEM process and three times less than that of the AUT method, presenting investment possibilities. However, the ENZ process showed the least profitability (net profit per day) among the three processes. Nevertheless, the return on investment and net present value for the ENZ process were preferably higher than those of CHEM and AUT because of its interestingly lower inside battery limit plant cost and less energy consumption. The AUT/CHEM processes generated a total carbon dioxide (CO2) exhaust of 678.7 t CO2 eq./year. In contrast, the ENZ process exhausted a total CO2 of only 50 t CO2 eq./year. The present integrated techno-economic and environmental study of α-monolaurin production emphasizes the green and cost benefits of the proposed ENZ technology.
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Mohamed Ali Tawfik Youssef Ezzeldeen, "Hydrological Models Simulation in Agricultural Watershed of Wadi Kharouba in North-Western Coast Region - Egypt", PARLAR RESEARCH & TECHNOLOGY, Germany, 2022
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Mohamed Ali Tawfik Youssef Ezzeldeen, "Improve the Pyrolytic Gas Production By Using The Co-Pyrolysis Technique: An Experimental Study", Dr. R.S.Yadav, Uttar Paradesh, India, 2021
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Mohamed Ali Tawfik Youssef Ezzeldeen, "Application of Hydrological Models in a Small Agricultural Catchment for Water Management: Case Study on Wadi El-Raml Watershed-North Western Coast of Egypt", Dr. R.S.Yadav, Uttar Paradesh, India, 2021
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Mohamed Ali Tawfik Youssef Ezzeldeen, "Enhancing the Pyrolytic Gas Production Generated By Slow Pyrolysis Using a Fixed-Bed Prolyzer", Faculty of Agriculture, Zagazig University, 2021
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Mohamed Ali Tawfik Youssef Ezzeldeen, "Performance Evaluation of Two Different Active Solar Stills", Faculty of Agriculture, Zagazig University, 2021
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