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Safety Maintains Lean Sustainability and Increases Performance through Fault Control
Faculty
Engineering
Year:
2020
Type of Publication:
ZU Hosted
Pages:
28
Authors:
Ahmed Mohamed Elsayed Abdelwahab Abied
Staff Zu Site
Abstract In Staff Site
Journal:
Appl. Sci. MDPI
Volume:
10
Keywords :
Safety Maintains Lean Sustainability , Increases Performance
Abstract:
Almost every industrial and service enterprise adopts some form of Environmental Health and Safety (HSE) practices. However, there is no unified measurement implementation framework to resist losses exacerbated due to the “lack of safety precautions”, which must be considered one of the most dangerous Lean wastes because it jeopardizes the investment in the HexBottom-Line (HBLs). Despite the widespread nature of the Lean approach, there no unified and collected framework to track and measure the effectiveness of the safety measures’ progress. Therefore, the enterprises resort to establishing their own tailored safety framework that maintains their competitiveness and sustainability. The enterprises must provide insight into safety deficiencies (i.e., faults and losses suffered) that have been measured via downtime spans and costs (Lean waste), reflecting the poor Lean Safety Performance Level (LSPL). This paper aims to shed light on two issues: (1) the adverse impact of the “lack of safety precautions” on LSPL caused by the absence of (2) a Lean Safety framework included in the Measurement and Analysis phases of Define Measure Analyze Identify Control (DMAIC). This framework is based on forecasting losses and faults according to their consumption time. The proposed framework appreciates the losses’ severity (time consumption and costs) via Fault Mode and Effect Forecasting (FMEF) aided by Artificial Neural Networks through sequential steps known as Safety Function Deployment (SFD).
Author Related Publications
Ahmed Mohamed Elsayed Abdelwahab Abied, "Improve six-sigma management by forecasting production quantity using image verification quality tool", International journal of advances in engineering and technology, 2011
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Ahmed Mohamed Elsayed Abdelwahab Abied, "Minimize Make-span for machine sequencing of jobs with precedence constraints", Academy of scientific research & Technology, Egypt, 2003
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Ahmed Mohamed Elsayed Abdelwahab Abied, "Application Of Cellular Manufacturing Formation To The Automotive Industries", AL-Azhar University Engineering Journal AUEJ, 2004
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Ahmed Mohamed Elsayed Abdelwahab Abied, "Layout Designs In Cellular Manufacturing", AL-Azhar University Engineering Journal AUEJ, 2004
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Ahmed Mohamed Elsayed Abdelwahab Abied, "Developing LEAN manufacturing using Automatic identification and data capture(AIDC)", AUC-Egypt Engineering 5th International Conference, Egypt, 2006
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Department Related Publications
Yehya Ibrahim Mesalam Ali, "Fuzzy Goal Programming Approach for Multi Objective Decision Making Problems", Alexandria, Egypt, 2004
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Mohamed Adel Albaz Mansour Ibrahiem Elmansy, "Fuzzy Goal Programming Approach for Multi Objective Decision Making Problems", Alexandria, Egypt, 2004
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Mohammed Sameh Ali Ibrahym , "Fuzzy Goal Programming Approach for Multi Objective Decision Making Problems", Alexandria, Egypt, 2004
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Yehya Ibrahim Mesalam Ali, "AN INTEGRATED APPROACH FOR MULTI-OBJECTIVE PRODUCTION AND DISTRIBUTION PLANNING IN SUPPLY CHAIN MANAGEMENT", The Egyptian Int. J. of Eng. Sci. and Technology, 2011
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Mohamed Adel Albaz Mansour Ibrahiem Elmansy, "AN INTEGRATED APPROACH FOR MULTI-OBJECTIVE PRODUCTION AND DISTRIBUTION PLANNING IN SUPPLY CHAIN MANAGEMENT", The Egyptian Int. J. of Eng. Sci. and Technology, 2011
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